Industrial Digital Solutions

Overview

AIGC’s Industrial Digital Solutions deliver end-to-end digital transformation for power generation, utilities, and industrial sectors. IDS integrates PI Historian , Energy Studies, Fuel Demand Management, Digital Twins, Unified Operation Center, Maintenance Services RTO/APC, Real Time Optimization, Hybrid Modelling, Smart Simulation, Decarbonization and Water Management Services into a unified digital ecosystem that enhances operational efficiency, fuel optimization, reliability, and sustainability.

PI Historian

PI Historian aggregates, contextualizes and stores real-time and historical operational data, enabling advanced analysis, visualization, and integration across plant systems.
Key Benefits
Unified Data Access

Collects all operational data in one place.

Real-Time Awareness

Enables immediate detection of issues.

 Long-Term Insight

Stores historical trends for audits and reviews.

Enhanced Visualization

Provides dashboards and visual insights.

System Integration

Connects various plant systems for a complete view.

Energy Studies

Energy Studies evaluate plant-wide energy usage to identify inefficiencies and improvement opportunities. Using engineering and data-driven assessments, they help reduce consumption, enhance reliability, and support sustainability initiatives.

Key Benefits
Energy Loss Identification

Shows exactly where energy is being wasted across the plant.

  Improvement Visibility

Highlights clear opportunities for optimization and performance improvement.

Actionable Recommendations

Provides practical engineering steps to reduce energy consumption.

Better Decision-Making

Supplies accurate insights that help leaders choose the most impactful actions.

Fuel Demand Management (FDM)

FDM digitally forecasts and validates fuel requirements in compliance with ECA obligations. It ensures consistent, transparent, and auditable fuel calculations across power plants.
Key Benefits
Accurate Fuel Planning

Ensures dependable forecasting of fuel needs to avoid shortages.

Operational Visibility

Provides real-time tracking of fuel use and efficiency.

Transparent Reporting

Delivers validated, dispute-free fuel data aligned with regulations.

Process Digital Twin

A real-time virtual replica of live plant operations that simulates process behavior, evaluates operational decisions, and supports optimization across units.
Key Benefits
Safe Scenario Testing

Allows simulation of changes without live risk.

Optimized Planning

Supports feedstock and product planning.

Informed Decision-Making

Evaluates scenarios for process improvements.

Better Product Control

Supports blending and quality optimization.

Unified Operations Center (UOC)

UOC centralizes operations using integrated PI, GIS, CCTV and OT data to provide actionable insights across enterprise layers.
Key Benefits
Centralized Monitoring

Single view of plant and fleet data.

 Integrated Insights

Combines PI, GIS, CCTV and more.

 Full Operational Clarity

Provides visibility from enterprise to unit level.

Water Management Solutions

Make the most of AIGC’s Water Management Solutions to monitor and enforce water usage and conserve natural resources. Our AIGC tools are made to manage and monitor water quality and its utilization as well as its distribution in real time. Our systems will aid you in achieving water sustainability, regardless of whether it’s for industrial processes, municipal systems, or environmental management.
Key Benefits
Leak Reduction

Detects and minimizes water loss.

Efficient Water Flow

Improves pressure and flow balance.

Early Issue Detection

Identifies issues using hydraulic insights.

Performance Tracking
Evaluates system efficiency via KPIs.

Why Choose AIGC for Advanced Process Solutions?

At AIGC, we understand the complexities of industrial processes and the need for innovative solutions that drive efficiency and sustainability. Our Advanced Process Solutions are designed to help you achieve high operational efficiency and wide-ranging value while remaining competitive. With AIGC’s expertise and technology, we can help you with process innovation and make you a market leader.

Are You Ready To Optimize Your Operations?

Reach out to us today and find out how AIGC’s Advanced Process Solutions can revolutionize your business.

Frequently Asked Questions (FAQs) for Advanced Process Solutions

They help plants and industrial assets improve efficiency, reliability, and safety by providing real-time visibility, predictive insights, and AI-driven optimization across operations.

Yes, they integrate seamlessly with existing DCS, SCADA, PLCs, historians, and OT systems, enabling digital transformation without disrupting live operations.

Typical outcomes include reduced energy consumption, lower emissions, improved asset uptime, faster decision-making, and optimized operating and maintenance costs.